
Steel Ball Skew Rolling Mill Machine
The Steel Ball Skew Rolling Mill Machine is a dedicated forming machine for continuously producing steel grinding balls from heated round steel bars. It uses two inclined rolls with helical grooves to rotate, advance and progressively deform the heated bar into individual spherical balls.
Product Introduction
The Steel Ball Skew Rolling Mill Machine is a dedicated forming machine for continuously producing steel grinding balls from heated round steel bars. It uses two inclined rolls with helical grooves to rotate, advance and progressively deform the heated bar into individual spherical balls.
Technical Parameters
|
Parameter |
Typical Specification |
|
Machine Type |
Steel Ball Skew Rolling Mill |
|
Model |
ZQ20 / ZQ30 / ZQ40 / ZQ60 / ZQ80 / ZQ100 / ZQ120 |
|
Steel Ball Diameter |
Ø20–125 mm |
|
Raw Material Form |
Round steel bar |
|
Applicable Steel Grades |
40Cr, 60Mn, 65Mn, B2, B3 and other suitable steel grades |
|
Rolling Temperature |
Typically 850–1050°C, depending on steel grade and rolling conditions |
|
Production Capacity |
0.5–25 t/h |
|
Heating Method |
Induction heating |
|
Drive Type |
Electric motor + reduction/transmission system |
|
Control System |
PLC-based control |
|
Roll Material |
Alloy / high-hardness wear-resistant steel |
|
Feeding |
Automatic or continuous feeding |
Key Features
Heavy-Duty Construction - Rigid machine structure for stable continuous rolling.
Adjustable Roll Configuration - Supports different steel ball specifications.
Replaceable Guide Plates - Simplifies routine maintenance and replacement.
Automatic Roll Protection - Helps protect the rolls against abnormal resistance and billet jamming.
PLC-Based Control - Monitors and controls key operating parameters.
Machine Structure
Rolling Mill Body
Heavy-duty frame supporting the rolling assembly, drive system and adjustment mechanisms for stable continuous operation.
Inclined Roll Assembly
Two inclined rolls with helical grooves rotate and advance the heated steel bar through the forming zone.
Guide Plate System
Positions and guides the heated bar during entry and discharge for stable rolling.
Main Drive System
Provides synchronized rotational power to the two rolls for consistent material movement.
Roll Adjustment Mechanism
Adjusts roll position and working gap according to the required steel ball specification.
Feeding Mechanism
Continuously feeds heated round steel bars into the rolling zone at a controlled position and speed.
Working Principle
Heating
Round steel bars are heated to the required rolling temperature according to the steel grade and ball specification.
Feeding
The heated bar enters the gap between the two inclined rolls.
Skew Rolling
The helical grooves grip the bar and generate simultaneous rotational and axial movement.
Ball Forming
Progressive plastic deformation forms individual spherical balls as the bar passes through the forming zone.
Discharge
The formed balls are continuously discharged for downstream cooling or heat treatment.
Steel Ball Skew Rolling Mill Model Selection
Final model selection depends on target ball diameter, round bar diameter, steel grade and required production capacity. Buyers should provide these specifications, together with the intended production conditions, so the supplier can confirm the suitable model, roll configuration and auxiliary equipment.
|
Model |
General Application |
|
ZQ20 |
Smaller-diameter grinding balls |
|
ZQ30 |
Small-diameter grinding balls |
|
ZQ40 |
Medium-diameter grinding balls |
|
ZQ60 |
Medium-diameter grinding balls |
|
ZQ80 |
Large-diameter grinding balls |
|
ZQ100 |
Large-diameter grinding balls |
|
ZQ120 |
Large-diameter grinding balls |
Complete Grinding Ball Production Line
The skew rolling mill can be integrated with billet cutting, induction heating, heat treatment, cooling and material handling equipment to form a complete grinding ball production line.
Recommended Auxiliary Equipment
- Induction heating furnace
- Bar cutting machine
- Feeding system
- Cooling system
- Heat treatment equipment
- Ball handling/conveying system
- Inspection equipment
Applications
Mining & Mineral Processing - Grinding media for ball mills and related equipment.
Cement Industry - Grinding balls for cement and clinker grinding.
Grinding Media Manufacturing - Continuous production of steel balls in different diameters and grades.
Delivery & After-Sales Service
Delivery Time: Manufacturing typically takes 60–90 days after order confirmation. Shipping time is additional.
Installation & Commissioning: Installation guidance and commissioning support are agreed in the contract. The buyer prepares the foundation, power supply, lifting equipment and production materials. On-site service and related costs are confirmed before shipment.
Operator Training: Covers machine operation, roll adjustment, parameter setting, lubrication and troubleshooting. Training can be arranged on-site or remotely.
Warranty: A 12-month warranty is offered by some competing suppliers. Coverage, exclusions and warranty start date must be confirmed in the contract.
Spare Parts: Quotations include part numbers, specifications, quantities, unit prices and delivery lead times for forming rolls, guide plates and other replacement parts.
Trial Run & Acceptance: Confirm trial availability, sample requirements and costs before ordering. Acceptance criteria specify test conditions, production capacity, ball diameter tolerances and applicable quality checks.
FAQ
Hot Tags: steel ball skew rolling mill machine, China steel ball skew rolling mill machine manufacturers, suppliers, factory, 100mm Steel Ball Rolling Mill for Large Grinding Balls, 60mm Steel Ball Rolling Mill for Grinding Ball Production, Continuous Steel Grinding Ball Skew Rolling Mill, Skew Rolling Mill, Steel Ball Skew Hot Rolling Mill Line, steel grinding ball skew rolling machine
You Might Also Like
Send Inquiry






