Steel Ball Skew Rolling Mill Machine

Steel Ball Skew Rolling Mill Machine

The Steel Ball Skew Rolling Mill Machine is a dedicated forming machine for continuously producing steel grinding balls from heated round steel bars. It uses two inclined rolls with helical grooves to rotate, advance and progressively deform the heated bar into individual spherical balls.

Product Introduction

The Steel Ball Skew Rolling Mill Machine is a dedicated forming machine for continuously producing steel grinding balls from heated round steel bars. It uses two inclined rolls with helical grooves to rotate, advance and progressively deform the heated bar into individual spherical balls.

 

Technical Parameters

 

Parameter

Typical Specification

Machine Type

Steel Ball Skew Rolling Mill

Model

ZQ20 / ZQ30 / ZQ40 / ZQ60 / ZQ80 / ZQ100 / ZQ120

Steel Ball Diameter

Ø20–125 mm

Raw Material Form

Round steel bar

Applicable Steel Grades

40Cr, 60Mn, 65Mn, B2, B3 and other suitable steel grades

Rolling Temperature

Typically 850–1050°C, depending on steel grade and rolling conditions

Production Capacity

0.5–25 t/h

Heating Method

Induction heating

Drive Type

Electric motor + reduction/transmission system

Control System

PLC-based control

Roll Material

Alloy / high-hardness wear-resistant steel

Feeding

Automatic or continuous feeding

 

Key Features

 

Heavy-Duty Construction - Rigid machine structure for stable continuous rolling.

 

Adjustable Roll Configuration - Supports different steel ball specifications.

 

Replaceable Guide Plates - Simplifies routine maintenance and replacement.

 

Automatic Roll Protection - Helps protect the rolls against abnormal resistance and billet jamming.

 

PLC-Based Control - Monitors and controls key operating parameters.

 

Machine Structure

 

Rolling Mill Body
Heavy-duty frame supporting the rolling assembly, drive system and adjustment mechanisms for stable continuous operation.

 

Inclined Roll Assembly
Two inclined rolls with helical grooves rotate and advance the heated steel bar through the forming zone.

 

Guide Plate System
Positions and guides the heated bar during entry and discharge for stable rolling.

 

Main Drive System
Provides synchronized rotational power to the two rolls for consistent material movement.

 

Roll Adjustment Mechanism
Adjusts roll position and working gap according to the required steel ball specification.

 

Feeding Mechanism
Continuously feeds heated round steel bars into the rolling zone at a controlled position and speed.

 

Working Principle

 

Heating
Round steel bars are heated to the required rolling temperature according to the steel grade and ball specification.

 

Feeding
The heated bar enters the gap between the two inclined rolls.

 

Skew Rolling
The helical grooves grip the bar and generate simultaneous rotational and axial movement.

 

Ball Forming
Progressive plastic deformation forms individual spherical balls as the bar passes through the forming zone.

 

Discharge
The formed balls are continuously discharged for downstream cooling or heat treatment.

 

Steel Ball Skew Rolling Mill Model Selection

 

Final model selection depends on target ball diameter, round bar diameter, steel grade and required production capacity. Buyers should provide these specifications, together with the intended production conditions, so the supplier can confirm the suitable model, roll configuration and auxiliary equipment.

Model

General Application

ZQ20

Smaller-diameter grinding balls

ZQ30

Small-diameter grinding balls

ZQ40

Medium-diameter grinding balls

ZQ60

Medium-diameter grinding balls

ZQ80

Large-diameter grinding balls

ZQ100

Large-diameter grinding balls

ZQ120

Large-diameter grinding balls

 

Complete Grinding Ball Production Line

 

The skew rolling mill can be integrated with billet cutting, induction heating, heat treatment, cooling and material handling equipment to form a complete grinding ball production line.

 

Recommended Auxiliary Equipment

 

  • Induction heating furnace
  • Bar cutting machine
  • Feeding system
  • Cooling system
  • Heat treatment equipment
  • Ball handling/conveying system
  • Inspection equipment

 

Applications

 

Mining & Mineral Processing - Grinding media for ball mills and related equipment.

 

Cement Industry - Grinding balls for cement and clinker grinding.

 

Grinding Media Manufacturing - Continuous production of steel balls in different diameters and grades.

 

Delivery & After-Sales Service

 

Delivery Time: Manufacturing typically takes 60–90 days after order confirmation. Shipping time is additional.

 

Installation & Commissioning: Installation guidance and commissioning support are agreed in the contract. The buyer prepares the foundation, power supply, lifting equipment and production materials. On-site service and related costs are confirmed before shipment.

 

Operator Training: Covers machine operation, roll adjustment, parameter setting, lubrication and troubleshooting. Training can be arranged on-site or remotely.

 

Warranty: A 12-month warranty is offered by some competing suppliers. Coverage, exclusions and warranty start date must be confirmed in the contract.

 

Spare Parts: Quotations include part numbers, specifications, quantities, unit prices and delivery lead times for forming rolls, guide plates and other replacement parts.

 

Trial Run & Acceptance: Confirm trial availability, sample requirements and costs before ordering. Acceptance criteria specify test conditions, production capacity, ball diameter tolerances and applicable quality checks.

 

FAQ

 

Q: Can one skew rolling mill produce different steel ball diameters?

A: Yes. The machine can produce different ball diameters within its designed range by using the appropriate roll configuration and forming parameters.

Q: What determines the actual production capacity of a skew rolling mill?

A: Actual capacity depends mainly on ball diameter, billet size, steel grade, heating condition and rolling parameters. Larger ball sizes generally require lower output than smaller sizes.

Q: What information is required to select the right skew rolling mill model?

A: The main selection factors are target ball diameter, required capacity, steel grade and round bar diameter. These parameters are used to determine the suitable machine model and configuration.

Q: Can the skew rolling mill be integrated into a complete grinding ball production line?

A: Yes. It can be integrated with induction heating, feeding, heat treatment, cooling and material handling equipment to form a continuous grinding ball production line.

Q: What are the main wear parts of a steel ball skew rolling mill?

A: The main wear parts include the forming rolls and guide components. Their service life depends on steel grade, ball size, production volume and operating conditions.

Q: What factors affect the service life of skew rolling mill rolls?

A: Roll service life depends on steel grade, ball size, production volume, rolling temperature and operating conditions. Proper alignment, temperature control and routine maintenance can help reduce premature wear.

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